Engineering plants

Machine shop to dispatch, measured.Counts and cycle time on the job card.

eManage AI watches the machine shop, the assembly bench, and the receiving bay in an engineering plant. Cycle time, idle cells, missed steps, and inward counts write to the same eManage job card and GRN the plant already runs.

eManage AI adds machine monitoring, camera checks, and document agents to eManage ERP for engineering plants. It reads CNC, VMC, and HMC cells, ticks assembly steps from existing CCTV, counts castings at the dock, and posts the result to job cards and GRNs.

Machining shop camera with an operator at one CNC cell and the next cell unattended

Hidden idle

Cells that look busy

A CNC with no operator still reads as running until someone types the shift report.

Retyping

Invoices keyed twice

Bar, coil, and casting invoices are typed at the gate and again in accounts.

Late rejection

Rejection found at dispatch

A missed assembly step is caught at final inspection or by the customer, after the rework cost is already spent.

The flow

From raw material grn to dispatch weighment.One ledger watching every stage.

Today

Castings and forgings are counted by hand at the truck.

AI on this stage

Warehouse Vision AI →

With eManage AI

Pieces counted off the truck and matched to the GRN.

AI for engineering

The modules that fit.

Demo clips

Watch it count.

Activity & micro-stops

Operator at one cell, the next unattended and timed. The machine controller still calls it ‘running’.

SOP step check

Bearing, gasket, cover, four bolts. Each step ticked from the bench camera, in order.

Unloading count

Castings counted one by one as they come off the truck and into stock.

Weighbridge · driver off the deck

Weighment is allowed only after the driver leaves the platform. A driver standing on it blocks the weighment.

Questions engineering plantsactually ask.

No. CNC AI reads your machine controllers directly, and CCTV AI uses your existing IP cameras. Older machines can be connected through a small box on the plant network.

Cycle time, spindle hours, and part count post to the eManage job card. Camera events update the job card and shift log, and inward counts post against the GRN.

The box in the plant keeps working. It keeps machine history for up to 72 hours and sends alarms first when the internet returns.

Yes. A camera pilot of 15 to 25 cameras can go live within days of getting camera access, and machine cells can be added one at a time.

What could your plantrun better?

A feasibility audit maps the cameras, machines and eManage modules you already run, then picks one place to go live.

Book a feasibility audit →