● Plant CCTV · PPE & OEE
Existing cameras, writing the job card.PPE, restricted bays, and micro-stops.
eManage CCTV AI attaches to existing RTSP and ONVIF cameras. Edge networks audit PPE, measure cycle times, flag unrecorded micro-stops, and push OEE and operator records into ERP job cards without replacing the NVR.
Video
RTSP / ONVIF
Existing NVR
Infer
<30 ms
Per frame, on edge
ERP
Job card
OEE live
Pilot
15–25 cams
Days, not months
eManage AI Camera App
Live
eManage AI · Gate & weighbridge
4/4
Cameras
1,284
Detections
99.1%
Accuracy
0.8s
Avg. time
The problem
Footage is evidence. It is not a supervisor.
Plants review cameras after an incident. PLC OEE misses the 40-second yarn clear. PPE drifts between walk-rounds.
Too late
After-the-fact
NVRs store video. They do not measure takt unless someone sits there.
Hidden
Micro-stops
15s–3m interruptions look like ‘running’ to the PLC. Vision sees the operator stop.
Gaps
Spot audits
A packing bay and a chemical store do not share a kit. Rounds cannot cover both every minute.
Demo clips
Watch it run
Weighbridge · driver off the deck
Weighment is allowed only once the driver has left the platform. A driver standing on the deck blocks it.
Activity & micro-stops
Operator at one cell, the next unattended and timed. The PLC still calls it ‘running’.
SOP step check
Bearing, gasket, cover, four bolts. Each step ticked from the bench camera, in order.
From the floor
What the camera actually sees
PPE & safety
Helmet, vest, shoes — logged per zone, not after the incident.
Security & intrusion
Restricted-bay entry after hours pages security with the clip.
Quality station
Scratch / dent at inspection, diverted to rework on the job card.
How it works
Four moves.
One write-back.
01
Map cameras
Line, bay, restricted zone. Same IDs as Shop Floor Control.
02
Tune rules
Helmet, vest, shoes, glasses, gloves, ear kit — per zone, with EHS.
03
Infer on the LAN
Jetson/TensorRT or OpenVINO. Faces can blur. Video need not leave the plant.
04
Write the card
Piece counts, stop reasons, PPE events update the live job card, OEE, and shift log. WhatsApp/email/webhook if you want them.
PPE overlay · helmet / vest / shoes
A camera is a workstation
Each feed is a line or bay in eManage. Yield and PPE thresholds can page a supervisor with a clip attached.
- Hikvision, Dahua, Axis, Bosch, Uniview, Hanwha, CP Plus, any ONVIF
- On-prem, cloud gateway, or hybrid multi-site
- Store-and-forward if WAN drops; LAN dashboard stays up
Questions plants actually ask
If it speaks RTSP or ONVIF (H.264/H.265, typically 2MP), yes. No firmware change, no camera swap.
15–25 cameras can go live within days of RTSP access. Full-plant usually follows a two-week pilot.
Both. Flagship plants stay on the LAN. Satellite sites can use a gateway. One console.
Objects, PPE, motion — not facial identity. Edge can blur faces. On-prem video stays on-prem.
Not for on-prem inference and the LAN dashboard. Sync buffers cover short WAN cuts.
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