Vision · engineering stores

Count castings at the dock.Inward, rack, and dispatch against the GRN.

Warehouse Vision AI counts castings, forgings, and bins as they come off the truck, checks rack slots against the rack master, and records dispatch at the dock. The counts post to eManage instead of a gate register.

eManage warehouse vision counts castings and parts at the receiving bay, audits racks with indoor drones at 900+ bins an hour, and attaches dock video and plate reads to the challan, all against eManage rack masters and GRNs.

Count

900+ / hr

15× vs scissor lift

Codes

Torn OK

Reads damaged labels

Zones

Dock → gate

Six watched areas

Proof

Pack video

For disputes

Autonomous warehouse drone scanning pallet barcodes on high racks
DRONE COUNT · 900+ BINS/HR

The problem

The GRN said 400. The bin held 380.

Castings and bought-out parts are counted by hand at the truck. Rack stock drifts from the ERP, and short-supply disputes have no proof.

Gate

Counts from a register

The GRN quantity is whatever was written at the truck.

Racks

Stock drifts between counts

Physical counts need ladders and a stopped store.

Dispatch

Short-supply disputes

The customer says short, and there is no video of the loading.

Lift vs drone.

CapabilityScissor / cherry pickereManage drone + vision
Rate40–60 bins/hour900+ bins/hour
PeopleTwo + closed aisleUnmanned, drones avoid obstacles
LabelsLaser fail on damageRebuild, read and reprint
WhenDaylight countAfter shift or live

Demo clips

Watch it run

Unloading count

Castings counted one by one as they come off the truck and into stock.

Facility coverage

Six watched zones.

Cameras watch goods as they move, so you do not wait for a weekend count. Each zone updates a different ERP record.

01

Receiving dock

Overhead cameras match the pallet count to the supplier’s dispatch note, flag crushed cartons and timestamp the GRN.

02

High-bay / rack master

Drones and forklift-mounted cameras find vacant slots, overhanging and double-deep pallets, and map rack capacity.

03

Dimensioning tunnels

A six-sided scan reads barcodes, measures L×W×H and sends each carton to the right sorter lane.

04

Pick & pack table

Top-down check of SKU, count, and inserts before the carton is sealed.

05

Staging / AGV

Cameras track which floor slots are full. Pallets left in staging too long are sent for AGV pickup.

06

Dispatch audit

Dock video and plate read attach to the challan and e-way bill.

How it works

Four moves.One write-back.

  1. 01

    Watch the receiving bay.

    An overhead camera counts pieces as they come off the truck and timestamps the GRN.

  2. 02

    Audit the racks.

    Indoor drones read bin labels at 900+ bins an hour, including torn or damaged barcodes.

  3. 03

    Check against the master.

    Counts are matched to the eManage rack master and GRN. Differences are flagged.

  4. 04

    Prove dispatch.

    Dock video and plate read attach to the challan and e-way bill.

Live · Conveyor countCounted 18
Vision AI counting cartons and totes on a warehouse conveyor
1 · CARTON
2 · CARTON
3 · SKU-A
4 · CARTON
5 · TOTE
6 · SKU-B
Inventory
On belt · 6Shift total · 18

Overhead tunnel · class + count per carton · write-back to rack master

High-bay pallet occupancy mapped against the rack master

Rate

Bins per hour, same aisle

Scissor lift

50

Two people. Closed aisle. Fall hazard.

● eManage drone

900+

Drones fly the aisles after the shift. About 15× a scissor lift.

Inside eManage ERP

Counts on the GRN and challan.

Each zone writes a different eManage object: GRN at receiving, rack master in stores, challan at dispatch.

  • Inward counts timestamped on the GRN
  • Rack slots checked against the eManage rack master
  • Dispatch video attached to the challan and e-way bill

Questions plantsactually ask.

Yes. The receiving bay camera counts pieces as they are carried off the truck into stock.

Indoor drones count at 900+ bins an hour, without scissor lifts.

Damaged barcodes are rebuilt from the image before the read is matched to the rack master.

Dock video and the vehicle plate read attach to the challan and e-way bill for disputes.

What could your plantrun better?

eManage warehouse vision counts castings and parts at the receiving bay, audits racks with indoor drones at 900+ bins an hour, and attaches dock video and plate reads to the challan, all against eManage rack masters and GRNs.

Plan a night count →

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