● Mobile · optical QC

Garment inspection on the line.Defects scored, with the recovery step attached.

Garment eQC AI inspects on a phone camera, scores the piece to ASTM D5430, and shows the operator the stain recovery step. Inspections sync to the cutting ticket, including when mill Wi-Fi is down.

The eManage Garment eQC app runs YOLOv8-seg with SAHI micro-tiling on-device, scores ASTM D5430, guides chemical stain recovery, decodes care labels, and syncs inspections to garment ERP cutting tickets even when the mill Wi-Fi is down.

Detect

SAHI 640

Sub-mm boxes

Score

ASTM 4-pt

Signed PDF + QR

Stain

SOP

Bath, temp, don’ts

Sync

Offline

ONNX on device

9:09

Garment eQC AI

Visual inspect · Northloom Textiles

NLTD
Cotton twill with oil stain, pinhole, and slubOil stain 98.2%Pinhole 1.2 mmSlub 91.5%
ASTM A · pass1.2 pts / 100 yd²

Roll NL-R-4418 · cutting ticket CT-209

Capture & logStain SOP

Cutting-room reality

The defect is on the roll. The reject is a sewn garment.

Spreading plans still assume a clean web. Inspectors on lamps miss what a phone-plus-model will box — if the model is tiled, not downsized.

Missed

Downsized models

Full-frame phone photos crush pinholes. SAHI tiles them back to 640px.

Scrap

Stain = write-off

Many lubricant marks recover if the bath is right for the fibre.

Paper

Certificates lag

4-point math on a pad is not an audit pack a buyer will take.

Under the hood

Five QC engines, one cutting ticket

01

SAHI slicing

Downscaling a 12 MP still erases 0.2 mm holes. Overlapping 640px tiles keep the detector at working resolution.

02

ASTM D5430 scorer

1 / 2 / 3 / 4 points by defect size, rolled per 100 square yards or metres. No pad arithmetic.

03

Forensic stain SOP

Cotton, blend, wool × lubricant, grease, dye bleed. Bath, dilution, and the chemistry you skip (no chlorine on protein fibres).

04

Care pictograms

ISO 3758 / ASTM D5489 symbols decoded for the spreading table, not the hang-tag designer.

05

2D FFT weave / GSM

Thread density, Plain 1/1 vs Twill 2/1 vs Satin, optical GSM where the fabric allows.

How it works

01

Capture

High-res stills, sliced into overlapping 640px tiles for YOLOv8-seg.

02

Score

Penalties per 100 square yards/metres. Grade A / commercial / reject. QR-signed PDF.

03

Recover

Fibre × contaminant → bath temperature, surfactant, and the reagents you must not use.

04

Cut around it

Defects update spreading so the table skips the zone before sewing starts.

Device

Five tools. One cutting ticket.

SAHI tiles on the phone camera. Pinholes stay boxed, not downsized away.

9:09

Garment eQC AI

Visual inspect · Northloom Textiles

NLTD
Cotton twill with oil stain, pinhole, and slubOil stain 98.2%Pinhole 1.2 mmSlub 91.5%
ASTM A · pass1.2 pts / 100 yd²

Roll NL-R-4418 · cutting ticket CT-209

Capture & logStain SOP

Tied to the cutting ticket

Inspections attach to production orders, roll inward GRNs, and cutting job cards. Offline packs sync when the shed Wi-Fi returns.

  • ONNX Runtime / WASM on device — mill floors are not always online
  • Care-label pictograms (ISO 3758 / ASTM D5489)
  • Weave/GSM helpers via 2D FFT where the fabric allows

Questions plants actually ask

SAHI slices the capture into overlapping 640px tiles so the detector is not looking at a downscaled whole roll.

Defect size → 1–4 points → grade and a digitally signed PDF with QR traceability.

Substrate (cotton, blend, wool) × contaminant (oil, grease, dye bleed) yields bath, dilution, and prohibited reagents — e.g. no chlorine on protein fibres.

Models run on-device. Inspections store locally and sync to eManage when the network returns.

Bi-directional with garment production orders, roll GRNs, and cutting masters so spreaders skip flagged metres.

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