● Edge · loom shed

Loom sheds, live on the shift report.Metres, stops, and weaver output — from the loom counter to the ERP.

Weaving Monitoring AI reads every loom’s counter and stop signal through the plant gateway. Opening and closing readings, net metres, stop reasons, and weaver averages fill the Day and Night shift report on their own — and the same metres flow into production listing, finishing, and fabric stock in eManage Weaving ERP.

eManage Weaving Monitoring AI reads loom counters and stop signals through the plant edge gateway. Opening and closing readings, net metres, kg, stop reasons, and weaver-wise averages land on the Day and Night shift report and the eManage weaving production card, with a 72-hour store-and-forward buffer if WAN dies.

Loop

<50 ms

Pick & stop signals

Looms

24–600

Rapier, air-jet, power

Buffer

72 h

WAN-down history

ERP

Shift report

Metres, kg, weaver avg

Map your loom shed Fabric Inspection AI

eManage AI · Weaving Monitoring

NLW · Loom shed 2

Northloom Weaving Mills · Loom shed 2

NLW · Shed 2 · 58 looms · 07 Oct 2026 · Night shift

Day 08–20 · Night 20–0816 weavers on shift23:40:0049 running

Machine58 looms · 4 models

Night output so far

18,549 m

→ ~59,490 m by 08:00

Day shift total

65,290 m

08:00–20:00 · closed

Night kg so far

1,434 kg

Day 5,016 kg

Run / stop / fitter

49 / 7 / 2

Fitter + beam out in amber

Avg m per loom

319.8

Day pace at this hour 344.0

Stop looms

Looms with no metres this shift

Loom shed 2 · night

Grouped by weaver set · 58 looms · metres from the take-up counter

Running Fitter / beam out Stopped

Ashok Y.

E.C. 3052 · 3 looms

343 m/loom

Jagdish P.

E.C. 3188 · 4 looms

314 m/loom

Nitin R.

E.C. 3214 · 4 looms

326 m/loom

Pankaj D.

E.C. 3307 · 4 looms

299 m/loom

Sunil B.

E.C. 3069 · 4 looms

Out 22:50

Yogesh M.

E.C. 3145 · 4 looms

392 m/loom

Kamal S.

E.C. 3271 · 4 looms

328 m/loom

Hari T.

E.C. 3093 · 4 looms

313 m/loom

Shankar L.

E.C. 3336 · 4 looms

372 m/loom

Ajay N.

E.C. 3120 · 4 looms

344 m/loom

Bhupender K.

E.C. 3248 · 4 looms

327 m/loom

Vijendra G.

E.C. 3175 · 4 looms

332 m/loom

Lokesh A.

E.C. 3019 · 4 looms

327 m/loom

Prem C.

E.C. 3292 · 2 looms

334 m/loom

Sachin V.

E.C. 3203 · 3 looms

312 m/loom

Jitender H.

E.C. 3361 · 2 looms

280 m/loom

L43 · Natural

Stopped

Kamal S.

E.C. 3271 · 4 looms · day: Rajesh K.

Warp break01:15

Machine: Rapier R-190
Size × gram: 24″ × 4.5
Opening reading: 4,120
Live counter: 4,455.4
Net this shift: 335.4 m
Kg so far: 36.2 kg
Day net · final: 870 m
Projected 08:00: 1,084 m

Pace vs day rate

m per hour

Now

Day avg

Loom not weaving — pace drops to zero until restart.

m/min · live · L43 · R-190

0.00 m/min

Stop log

Edge · reason-coded

23:38Warp breakopen
23:16Warp break02:40
22:57Weft break01:11
21:12Power dip01:10
20:34Cop change05:38

SHED · SHIFT REPORT · WEAVERS · STOPS

The problem

The loom counter already knows. The shift sheet still waits for a pen.

At every shift change a supervisor walks the shed, writes the opening and closing reading of each loom, subtracts by hand, and averages each weaver’s looms. Fitter time, a weaver who left early, and a beam out live in the remarks column — and production, finishing, and stock reports only hear about it the next morning.

Twice a day

Readings by pen

Opening and closing counters are walked and written for every loom, every shift.

Hidden

Stops in the remarks

Beam outs and fitter work are a scribble, not a reason code with minutes.

Late

Weaver average after the fact

Per-weaver averages are worked out once the shift is already over.

A day behind

ERP keyed next morning

Production listing and fabric stock wait for the clerk to type the sheet in.

Shift register vs a monitored loom shed

Capability	Pen & shift register	Weaving Monitoring AI
Opening / closing reading	Walked and written per loom	Read from the loom counter at shift change
Net production	Subtracted by the clerk	Live metres and kg per loom
Weaver average	Worked out after the shift	Running average across each weaver’s looms
Stops	A word in the remarks column	Reason-coded: warp, weft, beam, fitter
Staff on shift	Head-count box at the bottom	Supervisor, fitter, weaver, helper from badge-in
ERP reports	Keyed in next morning	Production, finishing, and stock move live

On the board

Five numbers every loom shed should see live

Built around the shift sheet weaving supervisors already sign — filled from the loom, not from a walk round the shed.

Metres

Net production per loom

Closing minus opening reading, live, for every loom and every shift.

Weight off the loom

Width × gram × metres from the sort, so kilos are known before the roll is weighed.

Average

Weaver-wise output

Each weaver runs two to four looms. Their average is tracked against the shed, shift by shift.

Stops

Reason-coded downtime

Warp break, weft break, beam out, and fitter work with minutes — not a scribble in the remarks.

Flow

Into the weaving reports

Metres reach production listing, finishing balance, and fabric stock without a register in between.

How it works

Four moves.
One write-back.

Read the counter

Tap the pick or metre counter and the stop signal — from the controller on rapier and air-jet looms, or a proximity sensor on older power looms.

Tag weaver and sort

Weavers badge in per shift. Quality, width, and gram per metre come from the eManage sort, so every metre is costed right.

Score on the edge

Net metres, stops, and weaver averages compute on the plant LAN. The shift report still fills if the internet is dead.

Write the reports

Shift production posts to eManage Weaving ERP — production listing, finishing issue, fabric stock, and sale-order balance move with it.

Inside eManage Weaving ERP

The reports the office already reads — fed by the looms.

Loom metres from the monitoring system land in the production listing, then flow on through finishing, sale-order balances and fabric stock — no register, no re-typing. Pick a report, change the criteria, and click a contract, product or bundle to drill in.

eManage Weaving ERP · Reports

NLW · FY 2026–27

Report criteria

From Date

To Date

Party

Contract No

Item Name

Contract Type

Show

Sale Order Status Report(Fabric)

Contract No	Contract Date	Party Name	Product Name	Contract MTR	Contract Wt	Dispatch MTR	Dispatch Wt	Balance MTR	Balance Wt
	26/02/2026	SAANJH INDUSTRIES	RAINBOW CHECK	380.00	61.560	277.25	44.700	57.75	9.570
TOTAL			Ready order	380.00	61.560	277.25	44.700	57.75	9.570
	18/03/2026	KANAK FABRICS	SLUB WOOL	600.00	151.200	245.75	61.580	354.25	89.620
	18/03/2026	KANAK FABRICS	JASMINE TWILL	420.00	78.120	289.50	53.710	130.50	24.410
TOTAL			Grey order	1,020.00	229.320	535.25	115.290	484.75	114.030
	06/04/2026	DOABA TRADING CO	WINTER BROCADE	1,800.00	327.600	409.00	74.410	1,391.00	253.190
	06/04/2026	DOABA TRADING CO	PLATINUM SCARLET	1,200.00	304.800	181.25	46.690	1,018.75	258.110
	06/04/2026	DOABA TRADING CO	RAINBOW CHECK	950.00	153.900			950.00	153.900
TOTAL			Ready order	3,950.00	786.300	590.25	121.100	3,359.75	665.200
	11/04/2026	MALWA FASHIONS	MELODY WOOL	1,500.00	361.500	174.00	41.540	1,326.00	319.960
	11/04/2026	MALWA FASHIONS	JASMINE TWILL	2,400.00	446.400	154.50	29.470	2,245.50	416.930
	11/04/2026	MALWA FASHIONS	MAGIC CIRCLE	800.00	150.400	231.75	43.580	568.25	106.820
	11/04/2026	MALWA FASHIONS	SLUB WOOL	1,200.00	302.400	100.50	25.240	1,099.50	277.160
TOTAL			Ready order	5,900.00	1,260.700	660.75	139.830	5,239.25	1,120.870
	23/04/2026	SAANJH INDUSTRIES	DOBBY 3050	1,620.00	346.680	96.50	21.190	1,523.50	325.490
	23/04/2026	SAANJH INDUSTRIES	WINTER BROCADE	700.00	127.400	93.25	16.630	606.75	110.770
	23/04/2026	SAANJH INDUSTRIES	SILVER TWEED	100.00	22.100	99.25	21.790	0.75	0.310
TOTAL			Grey order	2,420.00	496.180	289.00	59.610	2,131.00	436.570
	09/05/2026	AMRIT TEXTILES	VELVET CLASSIC	1,100.00	283.800			1,100.00	283.800
	09/05/2026	AMRIT TEXTILES	PLATINUM SCARLET	600.00	152.400			600.00	152.400
TOTAL			Cut Pcs order	1,700.00	436.200	0.00	0.000	1,700.00	436.200
	20/05/2026	RIVERBEND EXPORTS	SILVER TWEED	2,200.00	486.200	100.50	21.500	2,099.50	464.700
	20/05/2026	RIVERBEND EXPORTS	VELVET CLASSIC	1,500.00	387.000	184.50	47.800	1,315.50	339.200
	20/05/2026	RIVERBEND EXPORTS	DOBBY 3050	900.00	192.600	73.00	15.470	827.00	177.130
TOTAL			Ready order	4,600.00	1,065.800	358.00	84.770	4,242.00	981.030
	08/06/2026	KANAK FABRICS	MAGIC CIRCLE	2,800.00	526.400			2,800.00	526.400
	08/06/2026	KANAK FABRICS	MELODY WOOL	2,000.00	482.000			2,000.00	482.000
TOTAL			Suit order	4,800.00	1,008.400	0.00	0.000	4,800.00	1,008.400
	02/07/2026	DOABA TRADING CO	RAINBOW CHECK	1,400.00	226.800			1,400.00	226.800
	02/07/2026	DOABA TRADING CO	SLUB WOOL	900.00	226.800			900.00	226.800
	02/07/2026	DOABA TRADING CO	MAGIC CIRCLE	650.00	122.200			650.00	122.200
TOTAL			Grey order	2,950.00	575.800	0.00	0.000	2,950.00	575.800
	14/08/2026	MALWA FASHIONS	PLATINUM SCARLET	1,500.00	381.000			1,500.00	381.000
	14/08/2026	MALWA FASHIONS	WINTER BROCADE	2,600.00	473.200			2,600.00	473.200
	14/08/2026	MALWA FASHIONS	JASMINE TWILL	1,300.00	241.800			1,300.00	241.800
TOTAL			Ready order	5,400.00	1,096.000	0.00	0.000	5,400.00	1,096.000
	05/09/2026	RIVERBEND EXPORTS	VELVET CLASSIC	1,250.00	322.500			1,250.00	322.500
	05/09/2026	RIVERBEND EXPORTS	JASMINE TWILL	860.00	159.960			860.00	159.960
TOTAL			Grey order	2,110.00	482.460	0.00	0.000	2,110.00	482.460
GRAND TOTAL				35,230.00	7,498.720	2,710.50	565.300	32,474.50	6,926.130

Rows 28Contract MTR 35,230.00Balance MTR 32,474.50F1 Listing · Ctrl+Shift+W Print30-Sep-2026

The same reports the office already reads

eManage Weaving ERP already runs sale orders, yarn purchase, dyeing, in-house weaving, finishing, and fabric stock. Weaving Monitoring AI fills its production side from the looms — not from a register.

Day and Night loom report — opening, closing, net, kg, and weaver average — with no pen
Bundle-wise production listing: pieces, weight, metres, and average weight off each loom
Finishing issue, receipt, shortage, and pending days per challan
Fabric stock from grey to ready, cut pack, and dispatch — product-wise and shade-wise
72-hour circular buffer so a fibre cut does not erase the shift

What goes on the shed

Loom counter tap
Reads picks, speed, and stop from the loom controller; a crank proximity sensor on older power looms.
Stop-reason keypad
Warp break, weft break, beam out, fitter — one press gives a coded stop with minutes.
RFID weaver badge
Weavers and helpers sign in per shift; looms are assigned from the shed plan.
Shed gateway
One edge box per shed, buffering up to 72 hours offline and syncing alarms first.

Questions plants actually ask

No. Rapier and air-jet looms expose pick count and stop status on the controller; older power looms get a proximity sensor on the crank shaft. The loom and its settings stay exactly as they are.

Yes. Loom number, weaver, employee code, quality, size, gram, opening and closing reading, net production, and weaver average are generated from the counters — in the Day and Night layout supervisors already sign.

They stay. Sale order status, yarn purchase and dyeing stock, production listing, finishing balance, fabric stock, and bundle tracking are the same reports — the loom metres simply arrive in them during the shift.

Yes. Averages are taken across each weaver’s looms, and double-width looms are flagged so kilos are not counted twice.

The edge gateway keeps the loop. Counters, stops, and badge-ins buffer for 24–72 hours and sync to eManage on reconnect — alarms first, then history.

Machining centres

VMC / HMC / CNC Monitoring AI

Operator at a Juki lockstitch machine on a garment sewing line, with bundles on an overhead hanger

Garment sewing lines

Sewing Monitoring AI